Thermopanel Roofing Panels
Roofing sandwich panels Thermopanel are produced according to ТУ 5284-013-01395087-2001 and are to be used for building covering in residential-civil and industrial building, put up and used in I-IV districts by snow load. Bonding of the panels is produced according to instruction ТУ 5284-013-01395087-2002.
In the production of Roofing panels Thermopanel the following materials are used lagging Thermo – plates made of fine-fibred cotton-wool on the base of basaltic fiber on the synthetic connecter with water-repelling admixture with vertical fiber orientation ТУ 5761-007-01395087-01) and shaped sheets – made of thin-sheeted zinked steel roll stock with protecting polymeric coating (ГОСТ 30246-94).
Roofing panels Thermopanel have the mark ПКБ/WPB (Roofing Panels with Basaltic lagging).
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Section roofing panel Thermopanel
Characteristics of the Panels
Roofing thermopanel ПКБ (length: up to 14000 mm, width: up to 1000 mm).
| Thickness, mm | R, (m2x0 C)/W  |
Maximal fireproofement |
| 50 | 1,452 | — |
| 80 | 2,191 | RE 30 |
| 100 | 2,682 | RE 30 |
| 120 | 3,171 | RE 30 |
| 150 | 3,905 | RE 30 |
| 200 | 5,127 | RE 30 |
- R – loss of consistency as a result of appearance in the constructions of through cracks and holes, through which burn products or flame penetrate to the cool surface.
- I – loss of heat insulation capacity as a result of the temperature rise on the cool surface of the construction till limit value.
- Figure – coexists with the time of coming to marginal state in minutes.
Technical Information about Roofing Panels Thermopanel (ТУ 5761-007-01395087-01)
As a medium heat-insulating layer in the roof panels Thermopanel apply lamellas fr om mineral wool Thermo based on basalt fiber in the synthetic binder with water-repellent additives, with a density of 120 kg/m3.
| Description | Indicator (Thermo) |
|---|---|
| Density, kg/m3 | 120 |
| Flammability (ГОСТ 30244) | IA |
| Thermal conductivity λ10, watt/mK | 0,033 |
| Thermal conductivity λ25, watt/mK | 0,036 |
| Thermal conductivity λА, watt/mK | 0,036 |
| Thermal conductivity λБ, watt/mK | 0,041 |
| Strength to isolate the layers, MPa | 0,003 |
| Compressive strength at 10% strain, however, MPa | 0,02 |
| The content of organic matter by weight, not more,% | 4 |
| Module acidity, Mk | 1,6–2,4 |
| Compressibility, not more,% | 4 |
| Compressibility after sorption moisture, not more,% | 6 |
| Compressive strength at 10% strain after the sorption moistening, not less, MPa | 0,015 |
| Water with full immersion in volume, not more, % | 2 |
| Water absorption by partial immersion in mass, not more, % | 15 |
| Humidity by weight, not more, % | 1 |
Lamella insulation location in Thermopanel roofing panels
The average heat insulation layer is made up of slabs, cut into slats, with a vertical orientation of fibers.
Technical Information about Roofing Panels Thermopanel
Roofing panels Thermopanel are produced according to the demands of ТУ 5284-013-01395087-2001 and technological documentation.
| Name | Thickness, mm | Width, mm | Length, mm | Weight m2, kg |
|---|---|---|---|---|
| ПКБ 50 | 50 | 1000 | 2000-14000 | 19,7 |
| ПКБ 80 | 80 | 1000 | 2000-14000 | 22,3 |
| ПКБ 100 | 100 | 1000 | 2000-14000 | 25,7 |
| ПКБ 120 | 120 | 1000 | 2000-14000 | 28,1 |
| ПКБ 150 | 150 | 1000 | 2000-14000 | 31,7 |
| ПКБ 200 | 200 | 1000 | 2000-14000 | 37,1 |
Permitted deviation of roofing panels Thermopanel
The deviation from nominal size of the panels may be:
- under 8000 mm – by length ± 4,0/ by wideness ± 3,0 / by thickness ± 1,6
- over 8000 mm — by length ± 6,0 / by wideness ± 3,0 / by thickness ± 1,6
Permitted calculated load on roofing panels Thermopanel (kg/m2)
Multispan scheme of loading. The thickness of metalling: flat with A-line corrugations: 0,5/0,7 or 0,6/0,6.
| Case bay, m / Thickness of a sheeting, mm | 80 | 100 | 120 | 150 | 200 |
|---|---|---|---|---|---|
| 1,00 | 673 | 685 | 700 | — | — |
| 1,25 | 599 | 619 | 636 | 656 | 688 |
| 1,50 | 518 | 538 | 558 | 581 | 616 |
| 1,75 | 434 | 454 | 473 | 497 | 532 |
| 2,00 | 343 | 362 | 382 | 408 | 443 |
| 2,25 | 266 | 287 | 306 | 332 | 366 |
| 2,50 | 203 | 221 | 236 | 267 | 300 |
| 2,75 | 151 | 171 | 190 | 215 | 243 |
| 3,00 | 110 | 130 | 151 | 180 | 204 |
Permitted calculated load on Roofing panels Thermopanel (kg/m2)
| Case bay, m / Thickness of a sheeting, mm | A flat sheeting (0,5) | A flat sheeting (0,6) | A sheeting with A-line corrugations (0,6) |
A sheeting with A-line corrugations (0,7) |
|---|---|---|---|---|
| 0,50 | — | 700 | 700 | — |
| 0,75 | 599 | 505 | 505 | 599 |
| 1,00 | 490 | 400 | 400 | 490 |
| 1,25 | 402 | 320 | 320 | 402 |
| 1,50 | 330 | 260 | 260 | 330 |
| 1,75 | 274 | 215 | 215 | 274 |
| 2,00 | 230 | 180 | 180 | 230 |
| 2,25 | 197 | 153 | 153 | 197 |
| 2,50 | 170 | 130 | 130 | 170 |
| 2,75 | 147 | 109 | 109 | 147 |
| 3,00 | 125 | 95 | 95 | 125 |
Service Durability of Roofing Sandwich Panels Thermopanel
Service durability of wall sandwich panels Thermopanel is not less than 20 years since the moment of its shipment from Thermosteps-MTL following the conditions of transportation, storing and field usage, determined in this instruction. Warranty period of field usage – 3 years since the moment of its shipment from the factory.
ThermoShield (Standard) sandwich roofing panels are manufactured in accordance with TS 5284-013-01395087-2001, Amendment 9, and are used as building envelopes in construction of industrial facilities, logistical centers, farm and utility buildings (e.g. boiler rooms, warehouses, indoor markets and garages). The panels are assembled in accordance with IS 5284-013-01395087-2010 construction guidelines.
ThermoShield (Standard) sandwich roofing panels consist of Thermo insulator (fine-fibered basalt rockwool sheets with a synthetic binding substance, water-repellent agents and vertically arranged fiber (TS 5761-007-01395087-01)) and shaped sheets manufactured from galvanized polymer-coated steel coils (GOST R 52146-2003).
ThermoShield (Standard) galvanized sandwich roofing panels have a PKB designation (signifying roofing panels with basalt insulator).
ThermoShield (Standard) Roofing Panel Cross-section
ThermoShield (Standard) Sandwich Panel Specifications
PKB Thermopanels (sandwich roofing panels) up to 9000 mm in length and 1000 mm in width.
| Thickness, mm | R, (m2 x0 С)/W |
Fire resistance class |
| 80 | 2,239 | RE 30 |
| 100 | 2,743 | RE 30 |
| 120 | 3,244 | RE 30 |
| 150 | 3,996 | RE 30 |
| 200 | 5,249 | RE 30 |
- R — loss of bearing capacity due to structural breakdown or appearance of critical strains
- E — loss of integrity due to formation of structural cracks or holes, which let combustible gases or flame through to cold surface
- Number — number of minutes required to reach lim it
Thermo Insulator Specifications (TS 5761-007-01395087-01)
The core of ThermoShield (Standard) sandwich roofing panels is composed of Thermo basalt-fiber rockwool lamellae with synthetic binding substance and water-repellent agents. Density is 100 kg/m3.
| Characteristic | Value (Thermo) |
|---|---|
| Density, kg/m3 | 100 |
| Flammability (GOST30244) | NF |
| Heat conductivity factor λ10, W/m-K | 0,033 |
| Heat conductivity factor λ25, W/m-K | 0,036 |
| Heat conductivity factor λА, W/m-K | 0,042 |
| Heat conductivity factor λВ, W/m-K | 0,046 |
| Interlayer strength, MPa | 0,003 |
| Organic content by mass, no more than, % | 3,5 |
| Acidity module (acid oxides / alkali oxides ratio) | 1,6–2,4 |
| Compressibility, no more than, % | 6 |
| Compressibility after sorption, no more than, % | 8 |
| Water absorption by volume, full immersion, no more than, % | 2 |
| Water absorption by weight, partial immersion, no more than, % | 16 |
| Water content by weight, no more than, % | 1 |
Arrangement of Thermal Insulation Lamellae in ThermoShield (Standard) Sandwich Roofing Panels
The core is composed of sheets cut into lamellae with fibers arranged vertically.
Technical Data on ThermoShield (Standard) Sandwich Roofing Panels
ThermoShield (Standard) sandwich roofing panels are manufactured in accordance with TS 5284-013-01395087-2001, Amendment 9, and relevant technical regulations.
| Item | Thickness, mm | Width, mm | Length, mm | Weight/m2, kg |
|---|---|---|---|---|
| ПКБ 80 | 80 | 1000 | 2000-12000 | 19,8 |
| ПКБ 100 | 100 | 1000 | 2000-12000 | 21,8 |
| ПКБ 120 | 120 | 1000 | 2000-12000 | 23,8 |
| ПКБ 150 | 150 | 1000 | 2000-12000 | 26,8 |
| ПКБ 200 | 200 | 1000 | 2000-12000 | 31,8 |
Tolerances for ThermoShield (Standard) Sandwich Roofing Panels
Tolerances for ThermoShield (Standard) sandwich roofing panels with thicknesses of 100, 120, 150, 170, 200 or 250 mm are as follows:
- from 2000 to 6000 mm - ± 4.0 mm in length / ± 3.0 mm in width / ± 1.6 mm in thickness
Rated Load for ThermoShield (Standard) Sandwich Wall Panels (kg/m2, load for a multispan system)
Steel paneling thickness — flat / with trapezoidal corrugation: 0.5 / 0.7 or 0.6 / 0.6. The panel shall adjoin the support with flat paneling.
| Span, m / Panel thickness, mm | 80 | 100 | 120 | 150 | 200 |
|---|---|---|---|---|---|
| 1,00 | 538 | 548 | 560 | 560 | 560 |
| 1,25 | 479 | 495 | 509 | 525 | 550 |
| 1,50 | 414 | 430 | 446 | 465 | 493 |
| 1,75 | 347 | 363 | 378 | 398 | 426 |
| 2,00 | 274 | 290 | 306 | 326 | 354 |
| 2,25 | 213 | 230 | 245 | 266 | 293 |
| 2,50 | 162 | 177 | 189 | 214 | 240 |
| 2,75 | 121 | 137 | 152 | 172 | 194 |
| 3,00 | 88 | 104 | 121 | 144 | 163 |
